USA-Based Custom Manufacturing | Cables + PCB Design & Assembly

USA-based, quick turnaround times, custom engineering and
custom manufacturing for cable assemblies and PCB design.

Our local, on-site team offers quick turnaround times, custom engineering and manufacturing of cable assemblies and design and assembly of PCBs. Here are a few things we offer:

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Reverse Engineering

Replicating legacy systems can be a challenge—especially when original designs or components are no longer available. We specialize in reverse engineering printed circuit boards (PCBs) and custom cable assemblies to help clients overcome these challenges. Whether you need to replicate a discontinued component, improve a current design, or troubleshoot and enhance functionality, our engineers can break down and analyze existing systems to create precise, high-quality reproductions.

How We Help

Component Identification and Analysis

We meticulously examine each element of your existing PCB or cable assembly, identifying parts, functionality, and specifications—even for complex or obsolete systems.

Precise
Documentation and Redesign

After thorough analysis, we generate detailed schematics and specifications, allowing us to either replicate the original design or suggest improvements that align with modern performance standards.

Replicating or Enhancing
Performance

With our reverse engineering capabilities, we can recreate the product and offer potential enhancements – for optimizing efficiency, improving durability, and upgrading to meet today’s technological demands.

Seamless
Integration

Our solutions are designed to fit seamlessly with your current systems, ensuring compatibility and functionality without disruption to your operations.

Prototypes

PCB Design & assembly

Prototype Electronic Devices: PCBs are crucial in early-stage prototypes of electronic products, such as wearables, IoT devices, or industrial controls, for proof of concept or testing purposes.
Prototype Circuit Boards: Custom PCBs for one-off or small batch prototypes, allowing developers to test new designs in fields like consumer electronics, medical devices, and automotive systems.

Custom Cables aSSEMBLIES

Prototype Wiring Harnesses: Custom cables are developed for prototype systems, enabling flexible, scalable connections between prototype components (e.g., sensors, actuators, controllers).
Pre-Production Testing: Custom cable assemblies in prototypes allow for testing in various environments, ensuring that connectivity works under different conditions before mass production.

wire connector adapter prototype for electronic device printed circuit board assembly in Phoenix, AZ.

duel LED Driver-dimmer module used in a box build by printed circuit board assembly company in Mesa, AZ.

Box Builds

PCB Design & assembly

Complete Enclosure Systems: PCB assemblies are used in box build solutions where multiple components (e.g., circuit boards, power supplies) are integrated into a single enclosure for applications like industrial machinery or medical devices.
Turnkey Electronics Box Builds: PCBs handle the internal control of custom-built devices, including the main functionality, power management, and user interface operations within an enclosed system.

Custom cable assemblies

Internal Wiring for Box Builds: Custom cable assemblies connect PCBs to other components (e.g., power supplies, displays, sensors) within the enclosure, ensuring organized, efficient internal wiring.
External I/O Connections: Custom cables provide connectivity for external interfaces, such as power inlets, communication ports, and control panels, linking the box build to external systems or networks.

Custom PCB Design

PCB Design & assembly

Bespoke Circuit Boards: Custom PCBs designed for specific applications like medical devices, automotive systems, or aerospace technology, optimized for size, performance, and functionality.
Specialized Electronics: PCBs created for niche industries (e.g., energy management) to meet specific electrical and environmental requirements, including durability, high heat tolerance, and precise control.

Custom Cable Assemblies

Cable Harness Integration: Custom cable assemblies designed to integrate seamlessly with custom PCBs, ensuring the unique connection requirements of specialized devices are met.
High-Durability Cable Assemblies: Cables used in demanding environments (e.g., aerospace, industrial), ensuring reliable signal transmission under extreme conditions.

PCB electronic manufacturing services Phoenix, AZ.

Custom PCB Assembly

PCB Design & assembly

Tailored PCB Assemblies: Custom PCBs assembled with specific components and configurations for various applications, such as communication devices, industrial controls.
Flexible PCBs: PCB assemblies that utilize flexible Kapton circuit designs for applications requiring compact or non-standard form factors, such as foldable electronics.

Custom cable assemblies

Custom Wiring for Flexible PCBs: Custom cable assemblies that cater to flexible or rigid-flex PCBs, ensuring proper connection without compromising flexibility.
Precision Cable Assemblies: Custom cable solutions for high-precision PCB assemblies where accuracy, miniaturization, and robust connections are key, such as advanced robotics.

In Custom Manufacturing, PCB design and assembly focuses on creating tailored solutions for unique applications, whether in the prototype phase, final box build, or specific PCB assembly. Custom cable assemblies complement these systems by providing reliable connections that meet the unique requirements of each custom design or build.

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Why Choose Southrock Engineering?

Our USA headquarted team is located in Mesa, AZ. We produce both PCBs and cable assemblies to IPC standards. We’re certified by UL and RoHS compliant.

No Minimum Orders

Our US-based facility allows flexibility in order quantity. Need 10 or 1,000? No problem!

No Long Lead Times

Our engineers are in Mesa, AZ. We offer quick turnaround on PCB assembly & custom cables.

Freight Savings

Working local means quicker answers to all of your questions and freight savings, too!

Local Engineers

We are a team of engineers handling your ideas, orders, every project need, from concept to completion.

Come Visit Our Facility

We are your neighbors! Located in Mesa, AZ, we encourage and invite you to come visit.

Industries & Applications

As an RoHS compliant shop, we proudly serve health, safety, and utility markets – including but not limited to those in aerospace and defense, commercial, industrial, marine, telecom, automotive, energy, and lighting industries.