In the world of printed circuit board assembly (PCBA), keeping cost down while maintaining a high-quality product can be a challenge for a lot of businesses. Here at Southrock Engineering, we’ve built our reputation on keeping costs low without sacrificing precision, reliability, or efficiency. Based in Mesa, Arizona, we leverage local production, direct collaboration with engineers and designers, and smart manufacturing practices to save our customers both time and money on their PCBA needs. Read on to learn how we do it.
Local PCBA Production for Cost Savings and Convenience
One of the biggest advantages of working with Southrock Engineering is our local presence. Offshore manufacturing often comes with hidden costs, custom printed circuit board assembly is no exception. Long lead times, expensive freight, minimum order quantities (MOQs), and impersonal customer service are just a few of the complaints we hear from our customers who’ve shopped elsewhere. At Southrock, we eliminate those concerns. We offer small-batch PCB assembly, prototyping, and design options without the requirement of an MOQ, allowing you to start projects of any size without waste or unnecessary expenses.
On top of having the freedom to place whatever size printed circuit board order you need, working locally means you can visit our facility, check on your project’s progress, and even pick up or drop off materials as needed. This direct access not only saves money on shipping but also ensures clear communication and faster turnaround times.
Direct Engineer-to-Engineer Collaboration
Another favorite of many of our customers is the fact that when communicating project specifics, they communicate directly with designers and engineers. Unlike many larger, offshore PCB manufacturers that require layers of intermediaries, Southrock removes the need for a middleman. When you deal with us, your PCB designs and assembly concepts begin with an emphasis on manufacturing.
This means:
- Faster problem-solving
- Improved design-for-manufacturing (DFM) considerations from the start
- Fewer errors and design changes, leading to cost savings
By integrating DFM principles early, we ensure that your concepts are designed for efficient production, reducing complexity and avoiding costly redesigns.
Flexible Printed Circuit Board Assembly Production Capabilities
Whether you need hand PCB assembly, automation, or a hybrid of both, Southrock Engineering has the capability to tailor production to your unique project needs. As our engineers put it: “We are small but mighty; it’s amazing what comes out of here.” Our adaptability allows us to work on a wide range of projects—from prototype to production—while maintaining efficiency and minimizing costs.
We’ve helped thousands of businesses with their PCBs needs at any quantity from single unit boards to high volume production. We do it all under one roof, using the same team that you communicate with directly. Over the years we have successfully moved countless prototype assemblies to full production.
Smart PCBA Component Sourcing and Inventory Management
Every project at Southrock starts with a complete and accurate Bill of Materials (BOM), ensuring:
- Cost-effective purchasing
- Efficient inventory management
- Reduced delays caused by supply chain issues
We’re able to take your project through to production, either from your existing design or to design the product from scratch to your specifications. We can produce and organize design schematics, Bills Of Materials (BOMs), printed circuit board fabrication files (Gerber files), assembly details and any required certification information to facilitate final assembly.
Even if you’re not familiar with PCBA and if this is your first printed circuit board design project, you can count on us to take your orders from concept to completion in a cost-effective manner. Our years of experience have allowed us to build a trusted list of key suppliers in critical industries like health, safety, and utilities. We’ve worked hard over the years to develop relationships with each of these suppliers so that we can secure reliable, high-quality components on your behalf, keeping your projects on schedule and within budget.
Lean Manufacturing and Waste Reduction
Our team takes a hands-on approach to managing production workflows, ensuring minimal waste and optimized efficiency. Since the same technical staff who take your order also oversee receiving, part delays, and inventory management, we can quickly identify and resolve potential bottlenecks before they become costly problems.
Custom PCBA Design and Assembly Cost-Saving Options at Southrock
For customers looking to stretch their printed circuit board budgets further, we offer labor-only projects where you provide the materials, and we handle the PCB assembly. Many of our clients also take advantage of hybrid projects, supplying proprietary parts while we integrate them into a fully assembled product.
High Standards in PCBA Design and Cable Manufacturing Without the High Costs
As an electronic manufacturer, custom printed circuit board assembly and designer, and custom cable and wire engineers, we fully comply with ISO, IPC, and RoHS standards to satisfy quality, reliability, and industry standards. Our quality assurance and compliance process includes:
- In-process and final inspections
- Custom test rigs designed for unique projects
- A proven track record—our return log, or rather lack thereof, speaks for itself
- RoHS Compliant Manufacturing
Experience Southrock Engineering Firsthand
While we could talk all day about how we save our customers money on printed circuit board assembly, nothing beats seeing it for yourself. Visit our facility in Mesa, AZ or watch our automation equipment in action.
At Southrock Engineering, we believe in transparency, quality, and cost-effective solutions for all your PCB assembly needs. Ready to start your next project? Contact Southrock Engineering today and learn more about the benefits of local, engineer-driven PCB assembly for yourself.